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Messages - Phil_R

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1
LF200GY / Transmission Shift Repair
« on: June 30, 2008, 09:36:13 AM »
2007 LF200GY-5

Transmission won't shift, shifter moves but doesn't feel right, clutch works.  Bike will move under it's own power, just can't shift gears...

Removed kickstarter, rear brake pedal, disconnected clutch cable, thirteen (13) 8mm bolts securing clutch cover/case.  Tapped on cover/case with wooden block until it broke loose from gasket... gasket was undamaged and reused.  Found the bolt that secures stopper-plate to shift-drum loose and partially backed out.  Stopper-plate no longer engaged alignment pin on shift-drum, or spring loaded stopper-arm (with roller) that holds transmission in gear.

Used circlip pliers to remove circlip holding gearshift plate. (circlip, spring, then plate)  Removed gearshift plate, bolt that secures stopper-plate, and stopper-plate.  Held stopper-arm out of the way so stopper-plate could be positioned to engage alignment pin on shift-drum.  Used thread locker on bolt and secured stopper-plate to shift-drum.  Make certain the roller on stopper-arm rolls against stopper-plate.

Replace gearshift plate, spring, and circlip... I used anti-seize compound on bolts during installation of clutch cover/case.  Grease shaft on brake-pedal when you install, and use new cotter pins.  Start to finish was four hours, including lunch break, pictures, clean-up, and test ride.  Bike is now back in service, shifts better than new.




2
Pictures and Videos / Re: Ride Report: Suwannee County, FL
« on: October 24, 2007, 05:36:55 AM »
Yeah, I noticed you checked the valves pretty early on.  Is there known issues with the valves going out of tolerance early on?
I'm not aware of any valve issues... this is an old habit.  Checking/adjusting valves before first start, after 12 heat/cool cycles, and at break-in service... then following manufacturers maintenance schedule.  (My Lifan has a NGK sparkplug installed during manufacture, and the engine was test run... all good signs!)

3
Chit Chat / Re: Lifan Motorcycle Dealers
« on: October 24, 2007, 05:17:01 AM »
I use basically the same break-in procedure for any air-cooled engine... 12 heating/cooling cycles, frequent oil changes.  The Lifan is getting extra valve checks because this is my first experience with a Chinese motorcycle, and the easiest way for me to compare this engine to comparable air-cooled engines.

4
Pictures and Videos / Re: Ride Report: Suwannee County, FL
« on: October 22, 2007, 04:22:08 AM »
Do you need a sticker to ride in FL offroad?
No sticker necessary for the riding I do, just normal tag and registration.

Quote from: stryder
Do you own any other bikes?  How does the LF compare?
My LF200GY-5 is one of many, in a very long line of bikes.  I felt the only way for me to gain useful knowledge about Chinese bikes was to own one.  So far, this machine compares favorably with Japanese machines of the 60's... with added bonus of CDI.  (Keep in mind that my only ownership experience is with American Lifan... manufacturers "spec" machines to order, usually based on price.)  The better this machine is setup and inspected during final assembly, the better your chance of good service from the machine.

Quote from: stryder
Fried Chicken liver and gizzard.  :o Man, is that a Florida thing?
Fried chicken-livers and gizzards are a southern (rural south) delicacy.

5
Chit Chat / Re: Lifan Motorcycle Dealers
« on: October 22, 2007, 03:42:14 AM »
So the odometer reads in KM? 
Yes, odometer records km's traveled... speedometer shows MPH. (no MPH/KPH conversion necessary)

6
Pictures and Videos / Ride Report: Suwannee County, FL
« on: October 21, 2007, 10:32:29 AM »
Easy 40 mile loop... first stop, Anderson Spring on the Suwannee River.  Rolling up break-in miles on my LF200GY-5,  showing 231 km after my morning ride. (registered/tagged just 24 hours)

Access to my property is via 1/4 mile lime-rock grade... so every ride involves some off-pavement.  Access to Anderson Spring is via minimally maintained lime-rock road.  Many of our graded county roads are dirt roads, (soft, sandy, etc... ) some are red clay... avoided by cars when wet.  So, a simple morning ride often involves everything from 2-lane rural back-roads to 2-track jeep trails.



So far, every ride instills more confidence in my China Bike... will continue wandering further and further.
Friday morning 40 mile loop... washboard and sand to visit Charles Spring.  Included a visit to Taylor's Store for 2 gallons of gas and a fried chicken-liver & gizzard meal to bring home.



300 km oil change today...

Saturday morning and another 40 mile loop... Peacock Slough, Orange Grove Sink, (favored by cave divers) and the suspension bridge crossing Suwannee River at south county line. (Hwy 51, Luraville)



Better view of bridge and river:



Orange Grove Sink:



Surface is covered with algae, but water is crystal clear.  Diver at end of stairs is preparing for 60' descent to entrance of cave.  Cave divers from around the world dive our underwater caves.

Suwannee River at Dowling Park, FL



Overcast morning and a few sprinkles during ride... boat ramp, picnic tables, easy access to Suwannee River.  Unfortunately, some don't appreciate what we have in Suwannee County...  vandals damage picnic tables and leave trash on ground instead of in containers.

Local ATV trail... good day for collecting spider webs.



Another morning ride, before heat & humidity... no love-bugs early morning!

Canopy road, close to home, county maintained...


7
Chit Chat / Re: Lifan Motorcycle Dealers
« on: October 21, 2007, 08:57:03 AM »
After reading all I could find on Chinese bikes, I decided American Lifan was best choice for me...  Brick and mortar importer in Texas, brick and mortar dealers across USA.  Then came the dealer search... (live in rural North Florida) I wanted to purchase online, so I needed a dealer willing to drop-ship the bike.  I wanted an authorized American Lifan dealer operating from a brick and mortar shop... licensed and willing to provide parts service.

Searching for online stories of people with trouble-free purchase, shipping, and registration, led me to MotoXtreme in Waynesboro, Virginia.

Quick run-down of my purchase, shipping, registration experience:

10 September 2007:    Ordered (1) 2007 American Lifan LF200GY-5 with counter-balanced engine.
                                 Received order confirmation and shipping date:  11 September 2007

11 September 2007:    Received assembly notes from Brian Mays @ MOTO XTREME

17 September 2007:    Freight company called to schedule delivery.

18 September 2007:    Freight company completed delivery, 16:30.

19 September 2007:    Rolled assembled bike off trailer. 

20 September 2007:    Valves adjusted, oil changed, final check... successful test ride!  MSO in the mail.

24 September 2007:    12 heating/cooling (cold / full operating temp / cold) cycles completed, valves adjusted, oil changed.

26 September 2007:    MSO/paperwork arrived... tag & title quickly taken care of at local tag office.

My LF200GY-5 now has over 800 km of trouble-free operation.  I am well pleased with the bike and my purchase experience.  Brian and MotoXtreme will continue as my 1st. choice dealer.

8
Chit Chat / Re: American Lifan vs Lifan
« on: October 21, 2007, 08:18:41 AM »
My LF200GY-5 is an American Lifan purchased from Brian @ motoxtreme.

Engine #163FML-2M is counterbalanced overhead valve (not OHC) pushrod engine... bore 63.5mm x stroke 62.2mm.


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